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United States Patent Office                                                  2,995,088
                                                                       Patented Aug. 8,  1961

                         1                                             2
                                                   creases  expense  and  sometimes  introduces  sources  of
                      2,995,088                    failure.
           MULTI-STAGE  IGNITER  CHARGE              A  practical  .form  for  the  igniter  charge  material  is  in
    Robert  K. Asplund,  Newhall,  Calif., assignor  to Bermite   pellets  rather  than  in  powder.  However,  some  failures
      Powder Company, Saugus, Calif., a corporation of Cali-  5  in  the  past  have  been  traced -to  attrition  of  said  pellets
      fornia
            Filed June 29, 1959, Ser. No. 823,586  ·   within  the  igniter  housing,  during  transport  and  storage
                 1 Claim.  (Cl. 102-70)            prior  to  use.  Although  some  of  this  attrition  can  be
                                                   avoided by the introduction of cushioning materials, cush-
      This  invention  relates  generally  to  igniters  of the  type   ioning  alone  has  proven  ineffective  to  avoid  substantial
    having  an  igniter  charge  within  a  housing  of  sufficient  10  attrition,  and failures  resulting therefrom.
    strength to  resist rupture  during ignition combustion,  and   Other proposals  have involved the use  of slow burning
     also having  one  or more  nozzles  for discharging  igniting   powders,  delayed  ignition  structures,  various  types  of
    gases  from  said housing;  such igniters are generally used   fuses,  etc.,  but  all  have  proven  rather  complicated  and
    for  igniting  bodies  of  solid  propellant  supported  within   expensive  for  the purpose  intended.
     rocket housings.                           15   It is  a major object of the present invention to provide
      More particularly,  this  invention  is  concerned  with  an   an  igniter  producing  propellant-igniting  gases  of  con-
    igniter  of  the  type  descri:bed  in which  the  duration  and   trolled duration and limited pressure, by means of a novel
     pressure of the jets  of igniting gas  are controlled, at least   structure  of the  combustible  igniter material itself.
    ,in  part,  by  an  ignition  charge  comprised  of  an  initial   It is  another  object  of the  invention to provide  an ig-
     stage  of  rapid  burning  igniter  material  enclosed  in  or  20  niter  charge  structure  which  achieves  the  results  of two
     surrounded  by  a  main  ignition  charge  made  up  at  least   or more stages  of combustion, with extremely simple and
     in major part of ignition pellets enveloped in slow burning   economical arrangements of the charge materials, and the
     or combustion resistant material.             use in most instances of only one or two readily available
      In the preferred species  of the  invention,  the  main  ig-  combustible materials.
     niter charge is  annular in shape  and surrounds  a  core  of  25   It is  still  another object  of the invention to provide  an
     initial igniter charge, into which a squib means discharges,   igniter in which the ignition charge or charges are largely
     with  or  without the  aid  of  confining or directing barrier   protected  from  attrition,  without  interfering  with  their
     walls.                                        quick  and  reliable  ignition  by  standard  squib  ignition
    ·  In wckets or missiles in which solid propellant is used,   means.
     the propellant is ordinarily supported in a chamber inside  30   The foregoing  and other objects are accomplished with
    a  housing  or case  with free  space  around  the propellant   standard  igniter  materials.  Any of the solid  igniter ma-
     material.  The means  of support may be a  spider or the   terials ordinarily used in granular or pelletized form may
    like,  but the  present invention is  not concerned  with the   be  employed  in  the  practice  of  the  invention.  Such
     nature of the propellant or of its support, or general struc-  igniter materials  are generally much more readily ignited
     ture,  but only  with  the  need  for igniting  it  by means  of  35  than the propellant  employed  as  rocket fuel,  which is  to
     hot igniting gases.                           be  ignited  by  the  igniter.  Also,  such  igniter  materials
      It  is  important  for  suitable  ignition  that  the  igniting   ordinarily have a burning rate which is  much higher than
     gases  be projected  at  or  on the  solid propellant in  a  de-  that of propellant materials or certain other solid oxidant
     sired  manner  for  a  suitable  igniting time of a  few  milli-  compositions  which  can  be  used  in  association  with  the
     seconds.  It is  desirable for reliable ignition, without fail- 40  rapidly burning igniter materials.
     ure  and  without  irregular  and  improper  burning  of  the   In the  present invention,  at least two  stages  of igniter
     propellant,  that  the  igniting  gases  are  supplied  in  a  very   combustion  are  approximated  by  pellets  of  the  same
     roughly  constant fashion  for  the brief but perceptible ig-  rapidly  burning  igniter  material,  some  of  said  pellets
     niting  period.  Of course,  the pressure  of the  gases  will   being  uncoated  and  unshielded  from  the  squib  ignition,
     change  substantially  during  the  igniting  period,  but  it  is   45   and others being enveloped by a coating or a solid matrix
     desirable  to  avoid  very  high  peak  pressures  which  then   bed of relatively slow burning material,  which may  be a
     trail  off  to  much  lower  pressures  early  in  the  ignition   slower  burning  igniter  material,  propellant  material,  or
     period.                                       even  a  mere  coating  of combustible ibut  combustion  re-
       One  excellent  solution  for  the  problem  has  been  to   sistant material.
                                                5
     provide  a  strong  igniter  housing  for  the  igniter  charge,  o   The  application  of the  invention  is  illustrated  by  two
     with  a  plurality  of  nozzle  openings  directed  toward  the   very  different  specific  embodiments  described  herein  in
     propellant, and adapted to project a number of jets of hot   connection  with  the  accompanying  drawings,  in  which:
     igniting  gases  from  the  igniter  housing,  across  the  inter-  FIGURE  1 is  a  sectional view  through the housing of
    • vening  space  within  the  rocket  or  missile  housing,  to   an igniter constructed according to the present invention,
     the  exposed  surfaces  of  the  solid  propellant.  Such  an   55   in one of its simplest forms; and
     igniter housing may  be  in the form  of an ignition charge   FIGURE 2  is  a  cross-sectional view of a  rocket hous-
     container mounted  in  the  end  of the rocket housing,  and   ing,  and an igniter constructed according to the invention
     provided  with  an  electrically  controlled  squib  igniting   in a somewhat more elaborate form, approximating three-
     means in its outer end, external to said rocket housing.   stage ignition burning.
       The present invention  uses  such  a  housing but only  as   60   In  FIGURE  1,  an  igniter  indicated  generally  by  the
     one  coacting  part  of  a  combination,  the  principal  novel   numeral 10 is  enclosed in a  two-piece igniter housing 11,
     parts of which are the combustible igniter materials them-  which is  generally  cyiindrical in shape,  and is  comprised
     selves, which  are shaped into  charges providing sustained   of a lower cup 12 on to which is threaded an inverted cup
     and controlled ignition burning.              shaped cover 13.
       In  the  past,  the  igniter  housing  has  had  to  be  made   65   The lower cup container 12 may be threadably received
     heavy  enough  to  withstand  high  peak  pressures,  or  has   into the end of a  rocket housing,  in the same manner as
     been constructed of light materials which would blow out   is illustrated in FIGURE 2  for cup 32 which is  received
     upon ignition, with resultant inferior quality of ignition.   in a rocket housing  60 _
       Control of pressure  and  duration  of ignition flame  has
    " been attempted by making use of heavier and more com- 70   Also,  the  cup  12 may be surrounded  at its  base  with
    , plex  igniter  housings,  with  more  comp!ex  and  expensi_ve   an outwardly projecting flange 14 which may serve to seat
    , nozzle  arrangements.  Such  complexity  naturally  m-  against  an  O-ring recessed in the end of the rocket hou~-
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